Component for absorbing and/or transmitting mechanical forces and/or moments, method for producing same and use thereof

ABSTRACT

A component for the transmission and absorption of mechanical forces and moments includes at least one dimensionally stable component element having at least one hollow-profiled section extending along a longitudinal axis of the dimensionally stable component element, and at least one hollow-profiled component element consisting of fiber-reinforced plastic extending along a longitudinal axis of the hollow-profiled component element. The hollow-profiled component element is partially received by the hollow-profiled section of the dimensionally stable component element in a form-fitting manner. The component is produced by a method that includes the steps of inserting one end of the one hollow-profiled component element into the hollow-profiled section of the dimensionally stable component element and pressing the outer circumference (26) of the hollow-profiled component element (16) against the inner circumference (24) of the hollow-profiled section (14) by an inflatable element.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No.14/127,615, which was filed on Dec. 19, 2013, which is a 35 U.S.C. 371National Phase Entry Application from PCT/EP2012/061715, filed Jun. 19,2012, which claims the benefit of German Patent Application Nos. 10 2011110 288.8 filed Jun. 22, 2011 and 10 2011 053 480.6 filed on Sep. 9,2011, the disclosures of which are incorporated herein in their entiretyby reference.

This invention relates to a component for absorbing and/or transmittingmechanical forces and/or moments, a method for producing same and theuse thereof.

Components of this kind are generally known. Only as an example,reference is made to DE 10 2006 058 377 B4 describing a rod for thestructural reinforcement of an aircraft fuselage structure which isformed of two dimensionally stable component elements at both ends andone hollow-profiled component element consisting of fibre-reinforcedplastic which is encased by the two dimensionally stable componentelements. In practice, however, such components have all shown to bedetrimental since their design is often complex, not sufficientlydimensionally stable and of relatively high weight, while being unableto absorb and transmit high forces and/or moments and consequently haveno satisfactory strength and stiffness values. In addition, theirlifespan is usually not very high and their production is extremelycostly.

The object of this invention is therefore to provide a component forabsorbing and/or transmitting mechanical forces and/or moments, by meansof which the aforementioned disadvantages can be prevented, is thereforestructurally particularly simple, compact, dimensionally stable and verylightweight at the same time, allows the transmission of high forces andmoments and consequently has particularly high strength and stiffness,while having a high lifespan and being particularly cost-effective inits production, and to provide a method for its production and tofacilitate its use.

This object is achieved in a surprisingly simple manner by featuresdescribed herein.

By means of the embodiment of the component for absorbing and/ortransmitting mechanical forces and/or moments, comprising at least onedimensionally stable component element having at least onehollow-profiled section, and at least one hollow-profiled componentelement consisting of fibre-reinforced plastic, which can be partiallyreceived by the hollow-profiled section of the dimensionally stablecomponent element, and can be arranged in a form-fitting manner in thehollow-profiled section of the dimensionally stable component element bymeans of raised portions which extend radially inwards and/ordepressions which extend radially outwards, recesses or holes, whereinthe inner circumference of the hollow-profiled section of thedimensionally stable component element and the outer circumference ofthe hollow-profiled component element consisting of fibre-reinforcedplastic correspond to each other or—as a result of tolerance deviationsthat can never be fully excluded—at least substantially correspond toeach other, a particularly simple and on top of that compact anddimensionally stable design of the component at a relatively low weightis achieved. Furthermore, an extremely reliable absorption respectivelyinduction and/or transmission of forces and/or moments is facilitated.At the same time, the component in accordance with the invention has aparticularly high strength and stiffness. Due to the fact that the innercircumference of the hollow-profiled section of the dimensionally stablecomponent element and the outer circumference of the hollow-profiledcomponent element consisting of fibre-reinforced plastic correspond toeach other or at least substantially correspond to each other, it isensured that the fibres of the hollow-profiled component elementconsisting of fibre-reinforced plastic are shaped in directionalalignment. The shaping or laying is done without any creasing orwrinkling as the inner circumference of the hollow-profiled section ofthe dimensionally stable component element and the outer circumferenceof the hollow-profiled component element are the same, i.e. being mostlyor virtually the same. Consequently, the fibres of the hollow-profiledcomponent element consisting of fibre-reinforced plastic are notbuckled, compressed, distorted or in any other way subjected to anypermanent stress. At the same time, due to the form fit between the atleast one dimensionally stable component element and the at least onehollow-profiled component element consisting of fibre-reinforced plasticas a result of the design of the component in accordance with theinvention is achieved. This is one of the reasons why as a result, thecomponent in accordance with the invention will have a much higherlifespan, as from the start any detrimental notch effect associated withfrictional connection, other fault sources in the structure andresulting critical weak points that may lead to premature failure of thecomponent as a whole, can be simply and safely excluded. Finally, theproduction of the component in accordance with the invention isextremely simple requiring little work input and therefore isparticularly cost-effective.

Advantageous structural details of the component in accordance with theinvention are described herein.

According to some features, the raised portions which extend radiallyinwards and/or the depressions which extend radially outwards, recessesor holes are arranged in an advantageous manner across the innercircumference of the hollow-profiled section of the dimensionally stablecomponent element at an equal distance to each other.

In a highly preferred manner, the raised portions which extend radiallyinwards and/or the depressions which extend radially outwards, recessesor holes are designed in an oblong, elongated, bead-like, finger-shaped,meandering, wedge-shaped, angled, circular, ellipsoid, elliptic, oval,triangular, quadrangular, square or rectangular, multangular, trapezoid,parallelogram-shaped or polygonal shape and/or as a combination of theabove, which allows the absorption, power flow and transmission oftensile, compressive and torsional forces.

In accordance with the invention, it is provided that the raisedportions which extend radially inwards and/or the depressions whichextend radially outwards, recesses or holes are arranged axially and/orat an angle to the longitudinal axis of the dimensionally stablecomponent element and of the hollow-profiled component element. Thisenables the component in accordance with the invention to transmittensile, compressive and also torsional forces.

In an additional or alternative embodiment, the raised portions whichextend radially inwards and/or the depressions which extend radiallyoutwards, recesses or holes can be arranged across the innercircumference of the hollow-profiled section of the dimensionally stablecomponent element in an offset position towards each other axially tothe longitudinal axis of the dimensionally stable component element andof the hollow-profiled component element.

Another structural embodiment for the raised portions which extendradially inwards and/or the depressions which extend radially outwards,recesses or holes is described herein. Accordingly, the raised portionsand/or the depressions, recesses or holes are preferably equipped withcontinuous transitions to/into the adjacent or neighbouring area(s). Inother words, the raised portions and/or the depressions, recesses orholes pass over steady, i.e. “gently” or “smoothly”, to/into theadjacent or neighbouring area(s) or fade out. Any edged, angular orsharp transitions, which may quickly lead to damage of thefibre-reinforced plastic and therefore to failure of the entirecomponent element, are avoided.

Of particularly high importance are structural measures, according towhich the inner circumference of the hollow-profiled section of thedimensionally stable component element and the outer circumference ofthe hollow-profiled component element when producing a development viewof each cross-section through the hollow-profiled section of thedimensionally stable component element and the hollow-profiled componentelement perpendicular to their longitudinal axis have the same orsubstantially same length.

Preferably, the dimensionally stable component element at least partly,in particular in an area of its hollow-profiled section, and thehollow-profiled component element have an outer circumference with thesame shape and dimension.

Furthermore, it is within the framework of the invention that thedimensionally stable component element and/or the hollow-profiledcomponent element is/are designed in a lightweight and/orcorrosion-resistant way.

Appropriately, the dimensionally stable component element is made ofmetal, in particular of steel, stainless steel, aluminium, titanium, analloy of the above, and/or made of plastic, in particular of polyimide(PI), polyoximethylene (PM) or polytetrafluorethylene (PTFE), with orwithout aluminium oxide, aluminium nitride, aramid, basalt, boronnitride, glass, graphite, carbon, nylon, polyethylene, polyester,silicon carbide, silicon nitride and/or ceramic fibre reinforcement,and/or a combination of the above.

According to the structural measures the dimensionally stable componentelement can be produced by milling, turning, grinding or similar surfacetreatment, casting or fine casting, drawing or deep drawing and/or, inparticular subsequent, welding and/or a combination of the above.

Furthermore it is provided according to the invention that thedimensionally stable component element is designed as a connecting orlinking element, fitting, flange, insert coupling to join at least onehollow-profiled component element consisting of fibre-reinforcedplastic, node element for a framework or framework structure or similarconnector body, in particular with an articulated joint lug, articulatedjoint head or similar force and/or moment flow or transmission element.

Preferably, the hollow-profiled component element consisting offibre-reinforced plastic is reinforced with aluminium oxide, aluminiumnitride, aramid, basalt, boron nitride, glass, graphite, carbon, nylon,polyethylene, polyester, silicon carbide, silicon nitride and/or ceramicfibres and/or a combination of the above and/or formed of fibrecomposite material.

Furthermore, it is within the framework of the invention that thehollow-profiled component element consisting of fibre-reinforced plasticcan be produced using a prepreg method, wet impregnation method or resintransfer moulding (RTM) method and/or a combination of the above orsimilar method for producing fibre composite bodies.

The hollow-profiled component element consisting of fibre-reinforcedplastic in its cross-section preferably is designed with a circular,ellipsoid, elliptic, oval, triangular, quadrangular, square orrectangular, multangular, trapezoid, parallelogram-shaped or polygonalshape and/or as any combination of the above.

In an advantageous manner, the dimensionally stable component elementand/or the hollow-profiled component element consisting offibre-reinforced plastic is/are formed, in particular completely orpartly, in an oblong, elongated, curved, meandering, wave-shaped,snake-shaped, angled, (semi) circular, (semi) ellipsoid, convoluted,bent shape and/or as a combination of the above. Accordingly, thedimensionally stable component element and/or the hollow-profiledcomponent element can extend across its/their full length or across apart of it in an essentially axial or axis-parallel manner and/or haveany other spatial shapes in a manner deviating from that.

Finally, it is provided according to the invention that thedimensionally stable component element and/or the hollow-profiledcomponent element consisting of fibre-reinforced plastic is/arearranged, in particular completely or partly, in at least one spatialplane. In other words, the dimensionally stable component element and/orthe hollow-profiled component element can extend completely or partly inone single spatial plane or in several, in particular in two or three,spatial planes.

This object is achieved, with regard to a method, in a surprisinglysimple manner by the features described herein.

By the embodiment of the method according to the invention for producinga component for the absorption and/or transmission of mechanical forcesand/or moments comprising at least one dimensionally stable componentelement with a hollow-profiled section and at least one hollow-profiledcomponent element consisting of fibre-reinforced plastic, wherein the atleast one hollow-profiled component element consisting offibre-reinforced plastic is inserted with one end partly into thehollow-profiled section of the dimensionally stable component elementand received by the hollow-profiled section of the dimensionally stablecomponent element, and subsequently is pressed with its outercircumference in a form-fitting manner onto/against the innercircumference of the dimensionally stable component element in the areaof its hollow-shaped section by an inflatable element that is introducedinto the hollow-profiled component element consisting offibre-reinforced plastic by inflating the inflatable element after itsintroduction into the hollow-profiled component element consisting offibre-reinforced plastic, in practice the extremely simple handling,requiring little work input and most of all being very cost-effective,has overall proven to be very beneficial, apart from the advantagesalready described in connection with the component in accordance withthe invention, which the method in accordance with the invention allshows and develops further. This is of even higher importance since thecomponent in accordance with the invention must be seen as a massproduct that can be used in the most versatile and also most differentkinds of applications.

Further advantageous details of the method in accordance with theinvention are described herein.

It is provided in accordance with the invention that the hollow-profiledcomponent element, before its end is being partly inserted into thehollow-profiled section of the dimensionally stable component element,is radially deformed in such a way that the outer circumference of thehollow-profiled component element is smaller than the innercircumference, in particular at raised portions being arranged along theinner circumference and extending radially inwards, of the dimensionallystable component element in the area of its hollow-shaped section.

In a further embodiment of the method according to the invention, thehollow-profiled component element is pressed with its outercircumference in a form-fitting manner onto/against the innercircumference and onto/against the raised portions being arranged alongthe inner circumference and extending radially inwards and/oronto/against the depressions being arranged along the innercircumference and extending radially outwards, recesses or holes of thedimensionally stable component element in the area of its hollow-shapedsection, wherein the inner circumference of the hollow-profiled sectionof the dimensionally stable component element and the outercircumference of the hollow-profiled component element correspond toeach other or at least substantially correspond to each other.

According to the measures described herein, the hollow-profiledcomponent element is pressurised by the inflatable element until it hasfully cured.

In this connection, the hollow-profiled component element is pressurisedby the inflatable element preferably with a pressure of approximately 2to approximately 10 bar, in particular of approximately 4 toapproximately 8 bar, preferably of approximately 6 bar.

This object is still achieved, with regard to a use, by the featuresdescribed herein.

The component in accordance with the invention is used in a particularlyadvantageous manner in vehicles, in particular in aircraft or aerospaceaircraft, preferably in aeroplanes and spacecraft, in particular inwatercraft, preferably in a submarine or air cushion craft (hovercraft),or in particular in land vehicles, preferably in a motor car, peopletransport vehicle such as a bus or van, truck or camper van.

The component in accordance with the invention is particularly suitedfor the absorption and/or transmission of mechanical forces and/ormoments and in particular as struts or bars and/or tube or rod-shapedconnecting elements and/or frameworks or framework structures and/ordrive shafts transmitting mechanical tensile and compressive forcesand/or torsional forces, preferably with at least one or severalconnector elements, articulated joint lugs, articulated joint head orsimilar force induction or transmission elements located at the end, invehicles, preferably in aircraft and spacecraft as support orstabilising struts for the structural reinforcement of a fuselagestructure, and in land vehicles as support or stabilising struts for thestructural reinforcement of a vehicle body structure.

Further advantages and details of the invention are contained in thefollowing description of preferred embodiments of the invention, and inconnection with the drawings. The drawings are as follows:

FIG. 1A a schematic perspective view of an embodiment of a componentdesigned in accordance with the invention with a dimensionally stablecomponent element with a hollow-profiled section,

FIGS. 1B and 1C a side view and a horizontal lengthwise section viewthrough the embodiment of the dimensionally stable component elementdesigned in accordance with the invention according to FIG. 1A,

FIG. 2 a schematic view of a developed, cut-open surface of the innercircumference of a dimensionally stable component element in the area ofthe hollow-profiled section of the dimensionally stable componentelement,

FIGS. 3A and 3B a schematic cross-section view through thehollow-profiled component element consisting of fibre-reinforced plasticand development view of its outer circumference,

FIGS. 4A to 4D a schematic cross-section view through thehollow-profiled section of the dimensionally stable component elementalong the line IVA-IVA in FIG. 2 and development view of its innercircumference, with and without dimensionally stable component elementand schematically along its longitudinal extension,

FIG. 5A a schematic perspective view of another embodiment of acomponent designed in accordance with the invention with a dimensionallystable component element with a hollow-profiled section according toFIG. 1A,

FIG. 5B a schematic development view of the inner circumference of thehollow-profiled section of the dimensionally stable component elementaccording to FIG. 5A in the area of the hollow-profiled section,

FIGS. 6A to 6C a schematic perspective view, a side view and across-section view through another embodiment of a component designed inaccordance with the invention with a dimensionally stable componentelement with a hollow-profiled section according to FIG. 1A along theline VIC-VIC in FIG. 6B,

FIG. 6D a schematic development view of the inner circumference of thehollow-profiled section of the dimensionally stable component elementaccording to FIG. 6A to 6C in the area of the hollow-profiled section,

FIGS. 7A and 7B a schematic perspective view and a side view of yetanother embodiment of a component designed in accordance with theinvention with a dimensionally stable component element with ahollow-profiled section according to FIG. 1A,

FIG. 7C a schematic development view of the inner circumference of thehollow-profiled section of the dimensionally stable component elementaccording to FIGS. 7A and 7B in the area of the hollow-profiled section,and

FIGS. 8A and 8B schematic perspective views of two other embodiments ofa component designed in accordance with the invention with adimensionally stable component element as connecting or linking elementin the form of a framework or framework structure.

In the following description of various embodiments of the component 10in accordance with the invention for the absorption and/or transmissionof mechanical forces and/or moments, similar components that correspondto each other are each provided with identical reference characters.

The component 10 in accordance with the invention is provided for theuse in vehicles, in particular in aircraft or aerospace aircraft,preferably in aeroplanes and spacecraft, in particular in watercraft,preferably in a submarine or air cushion craft (hovercraft), or inparticular in land vehicles, preferably in a motor car, people transportvehicle such as a bus or van, truck or camper van.

The component 10 in accordance with the invention is particularly suitedfor the absorption and/or transmission of mechanical forces and/ormoments and in particular as struts and/or tube or rod-shaped connectingelements and/or frameworks or framework structures and/or drive shaftstransmitting mechanical tensile and compressive forces and/or torsionalforces, preferably with at least one or several connector elements,articulated joint lugs, articulated joint head or similar force flow ortransmission elements located at the end, in vehicles, preferably inaircraft or spacecraft as support or stabilising struts for thestructural reinforcement of a fuselage structure, and in land vehiclesas support or stabilising struts for the structural reinforcement of avehicle body structure.

A component 10 designed in accordance with the invention comprises atleast one dimensionally stable component element 12, 12′, 12″, 12′″,12″″ with at least one hollow-profiled section 14 and at least onehollow-profiled component element 16 consisting of fibre-reinforcedplastic (see FIGS. 7A to 8B). In the following descriptions ofembodiments of the invention, the hollow-profiled component element 16in each case has a hollow cylindrical or approximately hollowcylindrical form.

In the embodiments of the component 10 in accordance with the inventionaccording to FIGS. 1A to 8B, at least two dimensionally stable componentelements 12, 12′, 12″, 12′″, 12″″ with each at least one hollow-profiledsection 14 and one hollow-profiled component element 16 consisting offibre-reinforced plastic are provided. The hollow-profiled componentelement 16 is situated between the two dimensionally stable componentelements 12. In this manner, the component 10 in accordance with theinvention is designed, for example, as a hybrid strut or hybridframework (structure).

Since the at least two dimensionally stable component elements 12, 12′,12″, 12′″, 12″″ are designed exactly identical, in the entiredescription of various embodiments of the component 10 in accordancewith the invention, for the sake of simplicity in each case one singledimensionally stable component element 12, 12′, 12″, 12′″, 12″″ with thehollow-profiled section 14 and the hollow-profiled component element 16is described without limiting the scope of protection hereto.

The hollow-profiled component element 16 can be partially received bythe hollow-profiled section 14 of the dimensionally stable componentelement 12, 12′, 12″, 12′″, 12″″. One end 18 of the dimensionally stablecomponent element 12, 12′, 12″, 12′″, 12″″ and one end 20 of thehollow-profiled component element 12 which is facing the end 18 of thedimensionally stable component element 12, 12′, 12″, 12′″, 12″″ areinserted or slid into each other along their longitudinal axis 22. Theinner circumference 24 of the hollow-profiled section 14 of thedimensionally stable component element 12, 12′, 12″, 12′″, 12″″ or of apart of it and the outer circumference 26 of the hollow-profiledcomponent element 16 are resting against each other in the process.

The hollow-profiled component element 16 can be arranged in aform-fitting manner in the hollow-profiled section 14 of thedimensionally stable component element 12, 12′, 12″, 12′″, 12″″. Theinner circumference 24 of the hollow-profiled section 14 of thedimensionally stable component element 12, 12′, 12″, 12′″, 12″″ and theouter circumference 26 of the hollow-profiled component element 16 areidentical to each other, at least substantially identical, i.e. theymatch each other in form and dimension.

FIGS. 1A to 1C show a first embodiment of a component 10 in accordancewith the invention with a dimensionally stable component element 12 thatcomprises a hollow-profiled section 14.

The dimensionally stable component element 12 is provided as aconnecting or linking element, fitting, flange, insert coupling to joinat least one hollow-profiled component element 16 consisting offibre-reinforced plastic or similar connector body or similar forceand/or moment induction or transmission element and designedaccordingly. In particular, the dimensionally stable component element12 can be designed on one, specifically its other, end 28, which isfacing away from the end 18 of the dimensionally stable componentelement 12 and thus also from the end 20 of the hollow-profiledcomponent element 16, for example in a bifurcated shape and equippedwith a connector element 30 in the form of an articulated joint lug,articulated joint head or similar fitting.

With the embodiment shown in FIGS. 1A to 1C, raised portions 32 in thehollow-profiled section 14 of the dimensionally stable component element12 are provided. The raised portions 32 extend radially inwards along oracross the inner circumference 24 towards the longitudinal axis 22 ofthe dimensionally stable component element 12 and of the hollow-profiledcomponent element 16.

With the embodiment shown in FIGS. 1A to 1C of the dimensionally stablecomponent element 12 of the component 10 in accordance with theinvention, a plurality of raised portions 32 are provided. The raisedportions 32 are essentially designed in an oblong, elongated, bead-like,finger-shaped or wedge-shaped form. Preferably, the raised portions 32,as shown in the example of embodiment of FIGS. 1A to 1C, are arranged atan equal distance towards each other across the inner circumference 24of the hollow-profiled section 14 of the dimensionally stable componentelement 12. By means of such an even spreading, an evenly distributedforce and moment absorption or power flow and/or transmission across theentire inner circumference 24 of the hollow-profiled section 14 of thedimensionally stable component element 12 and outer circumference 26 ofthe hollow-profiled component element 16 is obtained.

As indicated in FIGS. 1A and 1C, the raised portions 32 are furthermoreequipped with continuos transitions to/into the adjacent or neighbouringarea(s). In other words, the raised portions 32 pass over continuously,i.e. “gently” or “smoothly”, to/into the adjacent or neighbouringarea(s) or fade out. Any edged, angular or sharp transitions, which mayquickly lead to damage of the fibre-reinforced plastic and therefore tofailure of the entire component element 12, are excluded.

As can be seen in particular in FIG. 2 which shows a schematicdevelopment of the inner circumference 24 of the dimensionally stablecomponent element 12, as an example six raised portions 32 are provided.The raised portions 32 are designed in an oblong shape and arranged atan angle ±α to the longitudinal axis 22 of the dimensionally stablecomponent element 12 and of the hollow-profiled component element 16. Asa result of the arrangement of the raised portions 32 at an angle ±α,tensile, compressive and torsional forces can be transmitted.

FIGS. 3A and 3B as well as 4A to 4D further illustrate the design of thecomponent 10 in accordance with the invention. The inner circumference24 of the hollow-profiled section 14 of the dimensionally stablecomponent element 12 and the outer circumference 26 of thehollow-profiled component element 16 when producing a developmentdrawing of each cross-section through the hollow-profiled section 14 ofthe dimensionally stable component element 12 and the hollow-profiledcomponent element 16 perpendicular to their longitudinal axis 22 havethe same or essentially same length 34 or 36, respectively.

FIGS. 3A to 4D could be based, for example, on a cross-section throughthe hollow-profiled section 14 of the dimensionally stable componentelement 12 and the hollow-profiled component element 16 similar to theline IVA-IVA in FIG. 2.

FIG. 3A shows a cross-sectional schematic view of the hollow-profiledcomponent element 16. The resulting outer circumference 26 is developedin FIG. 3B and yields the length 34.

FIG. 4A shows a cross-sectional schematic view of the dimensionallystable component element 12 in the area of the hollow-profiled section14. Along the inner circumference 24 of the section 14, a total ofeleven raised portions 32 are arranged with an evenly distributedspacing. The resulting inner circumference 24 is developed in FIG. 4Btogether with the raised portions 32. The resulting inner circumference24 is developed in FIG. 4C without the raised portions 32 and, afterlongitudinal extension according to FIG. 4D, yields the length 36. Thelengths 34 and 36 are equal or identical, taking minor toleranceinaccuracies or tolerance deviations during production, which can neverbe excluded, into account are at least essentially and thereforevirtually equal or identical.

FIGS. 5A and 5B show another embodiment of a component 10 in accordancewith the invention with a dimensionally stable component element 12′.

In the embodiment of the dimensionally stable component element 12′shown in FIGS. 5A and 5B, raised portions 32′ are provided that extendradially inwards, are designed in an angled or meandering (not shown)shape and are arranged axially or parallel to the longitudinal axis 22of the dimensionally stable component element 12 and of thehollow-profiled component element 16. The raised portions 32′ are, forexample, twisted in opposing direction by an angle of 10 degrees to thelongitudinal axis 22. Due to the angled design of the raised portions32′, also tensile, compressive and torsional forces can be transmitted.

An additional structural difference compared to the embodiment of FIGS.1A to 1C is that the dimensionally stable component element 12′ isimplemented in sheet metal version in the embodiment of FIGS. 5A and 5B,while the embodiment of the component 10 in accordance with theinvention according to FIGS. 1A to 1C is designed as an integral milledpart.

FIGS. 6A to 6D propose another embodiment of a component 10 inaccordance with the invention with a dimensionally stable componentelement 12″.

In an alternative or additional embodiment with regard to the raisedportions 32, 32′ corresponding to the examples of embodiment of thecomponent 10 in accordance with the invention presented in FIGS. 1A to1C and 5A, 5B, depressions 38, recesses or holes which extend radiallyoutwards can be arranged in the hollow-profiled section 14 of thedimensionally stable component element 12″.

By means of such depressions 38, recesses or holes, a similar form fitas in the previously shown examples of embodiment of FIGS. 1A to 1C and5A, 5B due to the raised portions 32, 32′ can be achieved, wherein theinner circumference 24 of the hollow-profiled section 14 of thedimensionally stable component element 12″ and the outer circumference26 of the hollow-profiled component element 16 equally correspond toeach other or again at least substantially correspond to each other.

The depressions 38, recesses or holes which extend radially outwards arealso arranged at an equal distance towards each other across the innercircumference 24 of the hollow-profiled section 14 of the dimensionallystable component element 12″. As can be seen in FIGS. 6A to 6D, thedepressions 38, recesses or holes are designed in a circular shape inthis example of embodiment. This also facilitates the transmission oftensile, compressive and torsional forces.

FIGS. 6A to 6D also show that two rows of depressions 38, recesses orholes are provided which additionally are arranged in an offset positiontowards each other across the inner circumference 24 axially to thelongitudinal axis 22 of the dimensionally stable component element 12″and of the hollow-profiled component element 16.

FIGS. 7A and 7B show yet another embodiment of a component 10 inaccordance with the invention with a dimensionally stable componentelement 12′″.

With the embodiment shown in FIGS. 7A and 7B of the dimensionally stablecomponent element 12′″, also depressions 38′, recesses or holes arerealised. The depressions 38′ are designed in an oblong shape or in theform of an elongated hole and arranged axially to the longitudinal axis22 of the dimensionally stable component element 12′″ and of thehollow-profiled component element 16. With this embodiment, alsotensile, compressive and torsional forces can be transmitted equally.

Finally, FIGS. 8A and 8B show yet other examples of embodiment of acomponent 10 in accordance with the invention with a dimensionallystable component element 12″″ in the form of a framework or frameworkstructure respectively for a framework or framework structure. Here, acentral node element 40, 40′ is provided by which at least two, here atotal of three, hollow-profiled component elements 16 with their one end20 are each received and supported. The three hollow-profiled componentelements 16 each extend away from the associated node element 40, 40′ inan approximately star-shaped pattern and on their other end 42 connectto separate dimensionally stable component elements 12, 12′, 12″, 12′″,12″″ (not shown). These component elements 12, 12′, 12″, 12′″, 12″″ canbe separate component elements 12, 12′, 12″, 12′″ etc. or othercomponent elements 12″″ with node elements 40, 40′, depending on theindividual application purpose.

The two embodiments of the component 10 according to FIGS. 8A and 8Bonly differ from each other in the form of the node elements 40, 40′ ofthe component elements 12″″ to each other, in the form of thecross-section of the hollow-profiled component elements 16 which in onecase are designed in a tube shape and in the other case in a quadranularor octagonal, respectively, shape, and in the angle arrangement of thecomponent elements 12″″ to each other, i.e. with a regular spreading of120 degrees each or with an irregular spreading of 100 degrees, 130degrees and 130 degrees.

Without being shown in detail, it is also possible to arrange the raisedportions 32, 32′ which extend radially inwards and/or the depressions38, 38′, recesses or holes which extend radially outwards in any otherlayout and embodiment than the embodiments presented in FIGS. 1A to 8B,for example in an oblong, elongated, bead-like, finger-shaped,meandering, wedge-shaped, angled, circular, ellipsoid, elliptic, oval,triangular, quadrangular, square or rectangular, multangular, trapezoid,parallelogram-shaped or polygonal shape and/or as a combination of theabove, and/or axially and/or at an angle ±α to the longitudinal axis 22of the dimensionally stable component element 12, 12′, 12″, 12′″, 12″″and of the hollow-profiled component element 16.

The dimensionally stable component element 12, 12′, 12″, 12′″, 12″″ andthe hollow-profiled component element 16 have, appropriately, an outercircumference 26 with the same shape and dimension. The same applies forthe dimensionally stable component element 12 at least partially for anarea of its hollow-profiled section 14.

The dimensionally stable component element 12, 12′, 12″, 12′″, 12″″and/or the hollow-profiled component element 16 is/are designed in alightweight and/or corrosion-resistant way.

The dimensionally stable component element 12, 12′, 12″, 12′″, 12″″itself is made of metal, in particular of steel, stainless steel,aluminium, titanium or an alloy of the above. Regardless of the above,alternatively or additionally the dimensionally stable component element12 can be made of plastic, in particular of polyimide (PI),polyoximethylene (POM) or polytetrafluorethylene (PTFE), with or withoutaluminium oxide, aluminium nitride, aramid, basalt, boron nitride,glass, graphite, carbon, nylon, polyethylene, polyester, siliconcarbide, silicon nitride and/or ceramic fibre reinforcement, and/or acombination of the above.

Furthermore, the dimensionally stable component element 12, 12′, 12″,12′″, 12″″ can be produced by milling, turning, grinding or similarsurface treatment, casting or fine casting, drawing or deep drawingand/or, in particular subsequent, welding and/or a combination of theabove. As an example, it can be envisaged to manufacture components ofthe dimensionally stable component element 12 initially by means ofmachining and then to weld those manufactured components together. It isalso possible to initially draw or deep draw components of thedimensionally stable component element 12, to weld them togethersubsequently and finally to perform another surface treatment viamilling, turning or grinding.

The hollow-profiled component element 16 consisting of fibre-reinforcedplastic itself is reinforced with aluminium oxide, aluminium nitride,aramid, basalt, boron nitride, glass, graphite, carbon, nylon,polyethylene, polyester, silicon carbide, silicon nitride and/or ceramicfibres and/or a combination of the above. Alternatively or additionally,the hollow-profiled component element 16 can also be formed of fibrecomposite material.

The hollow-profiled component element 16 consisting of fibre-reinforcedplastic can be produced using a prepreg method, wet impregnation methodor resin transfer moulding (RTM) method and/or a combination of theabove or similar method for producing fibre composite bodies.

Furthermore, the hollow-profiled component element 16 consisting offibre-reinforced plastic is designed in its cross-section with acircular, ellipsoid, elliptic, oval, triangular, quadrangular, square orrectangular, multangular, trapezoid, parallelogram-shaped or polygonalshape and/or as any combination of the above.

The production of the embodiments of the component 10 in accordance withthe invention shown in FIGS. 1 to 7C is explained in more detail below:

The hollow-profiled component element 16 is inserted partially with theend 20 into the hollow-profiled section 14 of the dimensionally stablecomponent element 12, 12′, 12″, 12′″ at its end 18 and received by thehollow-profiled section 14 of the dimensionally stable component element12.

Before being partially inserted or slid in with its end 20 into thehollow-profiled section 14 of the dimensionally stable component element12, 12′, 12″, 12′″, the hollow-profiled component element 16 is radiallydeformed. At this point in time, the hollow-profiled component element16 is still uncured and therefore flexible and deformable. During the orthrough the radial deformation, for a short time the outer circumference26 of the hollow-profiled component element 16 is becoming smaller thanthe inner circumference 24, in particular than the raised portions 32,32′ extending radially inwards and being arranged along the innercircumference 24, of the dimensionally stable component element 12 inthe area of its hollow-shaped section 14.

After being partially inserted or slid in, the hollow-profiled componentelement 16 slightly distends again in the hollow-profiled section 14 ofthe dimensionally stable component element 12, 12′, 12″, 12′″ anddeforms back. The hollow-profiled component element 16 (slightly) restswith its outer circumference 26 onto or against the inner circumference24 or, respectively, onto or against the raised portions 32, 32′ beingarranged along the inner circumference 24, which radially protrudeinwards towards the longitudinal axis 22, and and/or depressions 38, 38′being arranged along the inner circumference 24, which extend radiallyoutwards from the longitudinal axis 22, recesses or holes of thedimensionally stable component element 12, 12′, 12″, 12′″.

Then an inflatable element (not shown), for example an inflatable tube,is inserted or introduced into the hollow-profiled component element 16.After having been inserted into the hollow-profiled component element16, the inflatable element is inflated. This has the effect that thehollow-profiled component element 16 is pressed by the inflatableelement in a form-fitting manner with its outer circumference 26onto/against the inner circumference 24 of the dimensionally stablecomponent element 12, 12′, 12″, 12′″ in the area of its hollow-profiledsection 14.

The hollow-profiled component element 16 is pressed with its outercircumference 26 in a form-fitting manner onto/against the innercircumference 24 and onto/against the raised portions 32, 32′ and/ordepressions 38, 38′, recesses or holes of the dimensionally stablecomponent element 12 which are arranged along the inner circumference 24in the area of the hollow-profiled section 14 and extend radiallyinwards or outwards, respectively. In doing so, the inner circumference24 of the hollow-profiled section 14 of the dimensionally stablecomponent element 12, 12′, 12″, 12′″ and the outer circumference 26 ofthe hollow-profiled component element 16 correspond to each other or atleast substantially correspond to each other.

The shaping or laying is therefore done without any creasing of thehollow-profiled component element 16. Consequently, the fibres of thehollow-profiled component element 16 are not kinked, compressed,distorted or in any other way subjected to any permanent stress.

The hollow-profiled component element 16 is pressurised by theinflatable element until it has fully cured. To ensure a good contact ormoulding of the hollow-profiled component element 16 against thedimensionally stable component element 12, 12′, 12″, 12′″, thehollow-profiled component element 16 is pressurised by the inflatableelement with a pressure of approximately 2 to approximately 10 bar, inparticular from approximately 4 to approximately 8 bar. In practice apressure of approximately 6 bar has proven most beneficial.

After curing, the inflatable element is extracted again from thehollow-profiled component element 16 and the component 10 is passed onfor further processing.

The production of the embodiments of the component 10 in accordance withthe invention shown in FIGS. 8A and 8B is done accordingly, however, byrepeated handling, as the dimensionally stable component element 12″″has several of such node elements 40, 40′, and vice versa.

The invention is not limited to the shown embodiments of the component10 in accordance with the invention. It is thus possible without anydifficulty to equip the component 10 in accordance with the inventionwith a dimensionally stable component element in the form of an insertcoupling (not shown) to connect two hollow-profiled component elements16 consisting of fibre-reinforced plastic. The two hollow-profiledcomponent elements 16 are then at each of their ends facing away fromthe insert coupling fitted with a dimensionally stable component element12 that acts as a connector body with a connector element 30 in the formof an articulated joint lug, articulated joint head or the like forceand/or moment induction or transmission element. In this way, the lengthof the component 10 in accordance with the invention can be modified asrequired.

Furthermore it is possible without any difficulty and is equally withinthe scope of protection of the invention that the component 10 inaccordance with the invention respectively the dimensionally stablecomponent element 12, 12′, 12″, 12′″, 12″″ and/or the hollow-profiledcomponent element 16 consisting of fibre-reinforced plastic is/areformed, in particular completely or partly, in an oblong, elongated,curved, meandering, wave-shaped, snake-shaped, angled, (semi) circular,(semi) ellipsoid, convoluted, bent shape and/or as a combination of theabove. The form of the component 10 respectively of the dimensionallystable component element 12, 12′, 12″, 12′″, 12″″ and/or thehollow-profiled component element 16 can have any desired shape and canbe individually adjusted to the relevant application and function aswell as spatial requirements. Consequently, the component 10respectively the dimensionally stable component element 12, 12′, 12″,12′″, 12″″ and/or the hollow-profiled component element 16 can extendacross its/their full length or across a part of it in an essentiallyaxial or axis-parallel manner and/or have any other spatial shapes in amanner deviating from that. Without being shown in detail, the component10 respectively the dimensionally stable component element 12, 12′, 12″,12′″, 12″″ and/or the hollow-profiled component element 16 can bearranged, in particular completely or partly, in at least one spatialplane. In other words, the component 10 respectively the dimensionallystable component element 12, 12′, 12″, 12′″, 12″″ and/or thehollow-profiled component element 16 can extend in one single spatialplane or in several, in particular in two or three, spatial planes, andin any way completely or partly. This is especially advantageous todesign the component 10 in accordance with the invention overall as aconnecting or linking element, fitting, flange, insert coupling to joinat least one hollow-profiled component element 16 consisting offibre-reinforced plastic, node element 40, 40′ for a framework orframework structure or similar connector body, in particular with anarticulated joint lug, articulated joint head or similar force inductionor transmission element.

Without being shown in detail, it is eventually also absolutelyconceivable to modify the raised portions 32, 32′ and/or the depressions38, 38′, recesses or holes of the above-described various embodiments ofthe component 10 in accordance with the invention with regard to theirnumber, spreading, arrangement, design, shape and dimensions in anyarbitrary way and/or to combine them with each other in a similar way.At last, the raised portions 32, 32′ which extend radially inwardsand/or the depressions 38, 38′, recesses or holes which extend radiallyoutwards can be shaped in any arbitrary way, in particular for examplein an oblong, elongated, bead-like, finger-shaped, meandering,wedge-shaped, angled, circular, ellipsoid, elliptic, oval, triangular,quadrangular, square or rectangular, multangular, trapezoid,parallelogram-shaped or polygonal shape and/or as a combination of theabove.

The invention claimed is:
 1. A method for producing a component for thetransmission and absorption of mechanical forces and moments, whereinthe component comprises at least one dimensionally stable componentelement (12, 12′, 12″, 12′″, 12″″) with a hollow-profiled section (14)and at least one hollow-profiled component element (16) consisting offibre-reinforced plastic, said method comprising: (a) inserting one end(20) of the at least one hollow-profiled component element (16) partlyinto the hollow-profiled section (14) of the dimensionally stablecomponent element (12, 12′, 12″, 12′″, 12″″) such that the one end (20)is received by the hollow-profiled section (14) of the dimensionallystable component element (12); (b) after step (a), introducing aninflatable element into the hollow-profiled component element (16); and(c) after step (b), pressing an outer circumference (26) of thehollow-profiled component element (16) in a form-fitting manneronto/against an inner circumference (24) of the dimensionally stablecomponent element (12) in the area of its hollow-profiled section (14)by inflating the inflatable element wherein at least one of thehollow-profiled component element (16) and the dimensionally stablecomponent element (12, 12′, 12″, 12′″, 12″″) comprises one or moreraised portions (32, 32′), which extend radially inwards toward thelongitudinal axes of the dimensionally stable component element (12,12′, 12″, 12′″, 12″″) and the hollow-profiled component element (16),depressions (38, 38′), which extend radially outwards from thelongitudinal axes of the dimensionally stable component element (12,12′, 12″, 12′″, 12″″) and the hollow-profiled component element (16),recesses, or holes, so that the hollow-profiled component element (16)is received in a form-fitting manner in the hollow-profiled section (14)of the dimensionally stable component element (12, 12′, 12″, 12′″,12″″).
 2. The method according to claim 1, wherein the innercircumference (24) of the hollow-profiled section (14) of thedimensionally stable component element (12) is substantially the same asthe outer circumference (26) of the hollow-profiled component element(16) in a plane perpendicular to the longitudinal axes of thedimensionally stable component element (12, 12′, 12″, 12′″, 12″″) andthe hollow-profiled component element (16).
 3. The method according toclaim 1, further comprising, before step (a), radially deforming thehollow-profiled component element (16) such that the outer circumference(26) of the hollow-profiled component element (16) is smaller than theinner circumference (24) of the dimensionally stable component element(12) in the area of its hollow profiled section (14).
 4. The methodaccording to claim 3, wherein the outer circumference (26) of thehollow-profiled component element (16) is smaller than the innercircumference (24) of the hollow-profiled section (14) of thedimensionally stable component element (12, 12′, 12″, 12′″, 12″″) atraised portion (32, 32′) arranged along the inner circumference (24) ofthe hollow-profiled section (14) and extending radially inwards towardthe longitudinal axes of the dimensionally stable component element (12,12′, 12″, 12′″, 12″″) and the hollow-profiled component element (16). 5.The method according to claim 1, wherein step (c) comprises pressingonto/against one or more raised portions (32, 32′) that are arrangedalong the inner circumference (24) and extend radially inwards toward alongitudinal axis of the dimensionally stable component element (12,12′, 12″, 12′″, 12″″), depressions (38, 38′) that are arranged along theinner circumference (24) and extend radially outwards from thelongitudinal axis of the dimensionally stable component element (12,12′, 12″, 12′″, 12″″), recesses, or holes along the inner circumference(24) of the hollow-profiled section (14) of the dimensionally stablecomponent element (12, 12′, 12″, 12′″, 12″″), wherein the innercircumference (24) of the hollow-profiled section (14) of thedimensionally stable component element (12) and the outer circumference(26) of the hollow-profiled component element (16) substantiallycorrespond to each other.
 6. The method according to claim 1, whereinstep (c) comprises pressurizing the hollow-profiled component element(16) by the inflatable element until the hollow-profiled componentelement (16) has fully cured.
 7. The method according to claim 1,wherein step (c) comprises pressurizing the hollow-profiled componentelement (16) by the inflatable element with a pressure of approximately2 to approximately 10 bar.